HSC Milling Engineering Plastics
HSC milling of PA (polyamide), PE (polyethylene), and POM (polyoxymethylene)
In modern industrial environments, engineering plastics are more and more in demand. They offer a high degree of mechanical strength and rigidity, while wear and tear is reduced to a minimum. Engineering plastics show many excellent characteristics, such as high heat resistance, good electric insulation, and outstanding resistance to high-energy radiation and chemical influences. What separates them from high-performance plastics is a slightly lower resistance to temperature and chemicals.
By using rigid, cutting-edge flatbed milling machines and optimized parameters, we are able to ensure quality and process engineering plastic in its optimal process window.
By using rigid, cutting-edge flatbed milling machines and optimized parameters, we are able to ensure quality and process engineering plastic in its optimal process window.
Each material needs individual optimization in terms of cutting speed, feed rate, rotation speed, and cooling. Only then high requirements in regards to tolerances, engineering fits, and geometric dimensioning and tolerancing can be guaranteed permanently and reproducible.
Quality assurance of your components is continuously happening throughout the entire manufacturing process and the records are stored in our ERP system “KISS”.
So, if you are looking for a service provider to unconditionally rely on at any time, you have come to the right place. We would be more than happy to receive your request.
Quality assurance of your components is continuously happening throughout the entire manufacturing process and the records are stored in our ERP system “KISS”.
So, if you are looking for a service provider to unconditionally rely on at any time, you have come to the right place. We would be more than happy to receive your request.
Engineering are absolutely essential
Mechanical engineering, medical technology, food industry, plant engineering, chemical industry, electrical engineering, energy plants, conveying engineering, automobile manufacture, aviation.
0,3mm ABS-Folie
Milled orientation gear made of untreated POM
Engineering Plastics
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PA (Ertalon®):
PA6, PA6.6, very good machinability, high strength, hardness and toughness, good electrical insulator, good antifrictional properties
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POM (Ertacetal®)
excellent machinability, temperature resistant up to +110°C (+230°F), approved to be used in food contact applications, good antifrictional properties, dimensionally stable
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PE (Murtfeldt®)
PE 300, PE 500, and PE 1000 with different grades of abrasion-resistance, approved to be used in food contact applications, low friction, high stiffness, chemical-resistant
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Rigid PVC (Tecavinyl®)
high chemical resistance, high mechanical rigidity, stiffness, hardness, good electrical insulator
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ABS (Tecaran®)
high mechanical rigidity and stiffness, easy to process, good scratch resistance and hardness, temperature-resistant up to +80°C (+176°C)
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PC (Makrolon®)
very high impact strength, approved to be used in food contact applications, optimal light transmission, good machinability, high dimensional stability
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LP, LF (laminated paper Pertinax®, laminated fabric)
very good mechanical properties, good electrical insulator, good machinability
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GHM, GHGW (laminated glass mat, laminated glass fabric)
high mechanical rigidity, best electrical insulation, excellent high-voltage tracking resistance
HSC milling of PA6 and other engineering plastics – important details summarized
The design is done completely in 3D. Native CATIA, NX, and SolidWorks data can be processed further without any loss of quality. We are also able to feed virtually all data exchange formats into our CAD systems. Complete offline programming of all orders by using our CAD/CAM systems ensures that any relevant data is traceable at all times.
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Maximum size:
2,000 mm x 3,000 mm
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Minimum material thickness:
0.5 mm
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Maximum material thickness:
100 mm
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Machines:
Flatbed milling machines, portal milling systems
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Further processing offer:
2D and 3D laser cutting, 5-axis simultaneous milling, welding, laser marking, thermal bending, turning, and hydraulic bending
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Surface refinements:
Lacquering, sandblasting, abrasive-blasting, grinding, brushing, and polishing